Generation Sector Update   
A Report from EPRI's Generation Sector January 2010
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Dear EPRI Generation Members

In late December, EPRI Senior Vice President Mike Howard and I (Mike is on the far right in the photo above) were part of a group that visited Southern Company’s Mercury Research Center, located at Gulf Power’s Plant Barry near Pensacola, Florida. The visit, which also featured an outstanding primer on environmental controls by Southern’s Larry Monroe and April Sibley, highlighted the long and extensive research by the industry into controlling emissions from power generation – R&D about which few outside the industry are aware, and many inside the industry take for granted.

Finding ways to measure and reduce mercury emissions are just one example of the many “long hauls” in industry research that EPRI has supported. George Offen, one of our senior technical executives, has a great presentation on these “long hauls” – efforts that go back decades in developing technologies and processes which weren’t in big demand in the beginning, but new knowledge and regulations have brought them into wide use today. Work on power plant selective catalytic reduction (SCR) systems, used for reducing nitrogen oxides (NOx) emissions, began in the early 1980s and we’re still improving them today – lowering emissions, reducing impacts, making them more durable.

Work on mercury controls started in the late ‘80s, when EPRI and others anticipated a future need. The initial focus was on overcoming a lack of knowledge about the fundamentals, debunking early, overly-optimistic assessments about effectiveness, and learning how to measure mercury emissions. It took more than a decade, with some surprises along the way, before full-scale tests began that are still ongoing today. And we’re still working to close performance gaps, reduce impacts and lower costs, even as regulatory targets keep on shifting.

Carbon capture and storage (CCS) is one of the hot-button industry topics today, and it’s likely that it, too, will take a “long haul” to bring it to commercialization. But that road is a lot shorter and straighter thanks to those inside and outside the industry who join with EPRI and other organizations to form the R&D collaboratives and host the pilot projects and scale-up demonstrations needed to move new technologies from paper to power plant. The Mercury Research Center is just one of the many places where that happens every day.

 

Sincerely,

Carolyn Shockley
Vice President, Generation

 
Carolyn Shockley
VP, Generation
cshockley@epri.com
650-855-2858
Stu Dalton
Director, Generation
sdalton@epri.com
650-855-2467
Norris Hirota
Director, Generation
nhirota@epri.com
650-855-2084
Tom Alley
Director, Generation
calley@epri.com
704-595-2566
ADVANCED COAL PLANTS/CCS
CoalFleet for Tomorrow® – Future Coal Generation Options (Program 66)

Big CoalFleet meeting crowd visits Duke's new coal power plant.

IGCC engineering study desk reference reports published.
Generic design specification for Duke Edwardsport IGCC Plant published.
"Survey of USC Plants in Japan and China" published.
What could cause natural gas demand to surge over the next 15 to 20 years?
The "turnover" of generation capacity in Spain - what happened, and why?

CO2 Capture & Storage (Program 165)

Post-combustion CO2 Capture database posted on EPRI website.

"Post-Combustion CO2 Capture Technology Development" issued.
"Public Perceptions of Carbon Capture and Sequestration and Other Carbon-Reducing Technologies" published.
Dry CO2 sorbents found that merit scale-up testing.
"Groundwater Chemistry Changes as a Result of Carbon Dioxide Injection".
"Integration of Carbon Dioxide Capture, Purification, and Compression Systems for Coal Fired Power Plants".

EPRI Industry Technology Demonstrations

Collaborative members tour AEP Mountaineer CCS project site.

OPERATIONS AND MAINTENANCE

I&C and Automation for Improved Plant Operations (Program 68)

Preventive Maintenance Basis Database (PMDB) newsletter published.

"Descriptions of Past Research" published.

Maintenance Management & Technology (Program 69)

"Lean Maintenance and Kaizen Continuous Improvement" published.

New PlantView web-services application released.

Fossil Maintenance Application Center (FMAC) (Program 108)

Latest maintenance guides for new generation of FGDs published.

Operations Management and Technology (Program 108)

New reports detail plant case histories, operator graphics, and surveillance testing.

MAJOR COMPONENT RELIABILITY

Boiler Life and Availability Improvement (Program 63)

Real-time digital radiographic equipment installed in Charlotte lab.

Fossil Materials and Repair (Program 87)

Testing for condition and life assessment of aging power plant components.

ENVIRONMENTAL CONTROLS

Combustion Performance and NOx Control (Program 71)

Program members vote on 2010 R&D priorities. 

Results of Phase II Testing at Brunner Island published.

Impacts of state-of-the-art environmental controls on heat rate.

"Biomass Cofiring Handbook" published.

Integrated Environmental Controls (Hg, SO2, NOx and Particulate) (Program 75)

On-site activated carbon production demonstration successful.

Carbon plates may offer alternative mercury control.

"Mercury Control Update 2009" published.

"Formation of N2O and NO2 Across Conventional DeNOx SCR Catalysts" published.

Particulate & Opacity Control (Program 76)

Precipitator testing and CFD model demonstrate excellent activated carbon capture.

"Utility Baghouse Survey 2009" published.

Continuous Emissions Monitoring (Program 77)

Key R&D thrusts for 2010 already under way.

Report on state of the science of mercury measurement published.

Coal Combustion Product Use (Program 78)

EPRI briefs federal officials on nature of coal combustion products (CCPs).

COMBUSTION TURBINES

Combustion Turbine and Combined Cycle O&M (Program 79)

Algorithm developed for hot-section anomaly detection.

New Combustion Turbine/Combined-Cycle Plant Design and Technology Selection (Program 80)

Study explores approach for extending asset depreciable life.

Heat Recovery Steam Generator Dependability (Program 88)

"Troubleshooting Guide for Thermal Transients in HRSGs" published.

"State-of-knowledge" report on HRSG deposits now available.

Using snake robots for inspection of HRSGs.

RENEWABLES

Renewable Generation (Program 84)

Geothermal summit helps set R&D priorities.

"Engineering and Economic Evaluation of Central-Station Solar Photovoltaic Power Plants" published.

"Engineering and Economic Evaluation of Utility-Scale Wind Power Plants" now available.

Solar Photovoltaics Update.

GENERATION PLANNING

Power Technology, Market Analysis, and Risk (Program 178)

Editor’s note -- Program 178, a new program for 2010, integrates three existing programs: the Technical Assessment Guide (former Program 9), Understanding Fuel Markets (former Program 67), and Market & Enterprise Risk (former Program 8).

Report updates technology costs for power generation technologies.

New public report summarizing technology costs now available.

Annual EPRI-EEI Seminar looks at impacts of recession, natural gas developments and questions of market volatility.

Report examines how well technical measures of market risk measure actual risk.

TECHNOLOGY TRANSFER
Several EPRI members have shared their successes in applying EPRI research results, which are detailed in published Success Stories. If you would like to share an application success with your industry colleagues, please contact Susan Rodgers, 704-595-2572, srodgers@epri.com.

American Electric Power Hosts Field Testing of Digital Radiography.

Detroit Edison Expands PlantView Capabilities to Make Information More Useful and Streamline Operations.

FirstEnergy and ENDESA Use Cycle Chemistry Programs to Reduce Boiler Tube Failures and Improve Availability.

OUTREACH ACTIVITIES

Legislative

EPRI Participates in international climate meetings.

Clean Coal and CCS Technology Pathways Initiative.

EPRI Participates in Edison Electric Institute Meetings.

House Science and Technology Committee Hearing.

National Coal Council.

House Energy and Commerce Committee Hearing.

EPRI in the news.

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